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PWM-Speed control 230VAC/110VAC with 0-10VDC (isolated)

This is a speed control for standard heating-pumps with single-phase-motor. I use this for my solar-heating-pump.

Specifiactions:

  • Power 750W/230VAc / 350W/110VAC
  • Speed controlled by DC 0-12V (galvanically isolated)

You need:

WARNING - you are now working with potentially deadly electrical power !!!

Stop working if you are not familar with the safety rules and better forget this repository.

After soldering and testing the dimmer-modul you can flash the 16F676 - PIC-controller with this new software. The dimmer module does not have to be changed. This software uses the IRQ- Input on zero-crossing of supply voltage. The triac is only switched so you get a PWM-Signal with full sinus-waves.

The used PIN's of 16F676 at K8064:

  • PIN13 = RA0 Input-> Interrupt-trigger at zero-crossing of sinus voltage
  • PIN10 = RC0 Output-> Ignition the Triac
  • PIN 6 = RA4 Output-> LED - green
  • PIN 5 = RA5 Output-> LED - red
  • PIN 7 = RC3 Input-> JP 1
  • PIN 8 = RC2 Input-> JP 2

Configuration Hardware:

  • LED - green 0-12VDC Input signal adjust (blink-slow=low range / blink-fast=high range)

  • LED -red Boost sequence at start

  • JP 1 Closed = simplePWM (Standard PWM- compact ON/OFF packets) / Open = smartPWM with spreading ON/OFF sinuses (less oscilation on low speed)

  • JP 2 Closed = PWM with set speed / Open = Starting with 100% (Boost) and ramp down to set speed (more reliable)

For poti look description of manufacturer:

  • RV1 = Offset
  • RV2 = Span

Fine tuning in software main.c:

  • PWM_MIN 75 = Min. PWM-ON-Signal (75%)

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