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youyue858d.ino
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/*
* This is a custom firmware for my 'Youyue 858D+' hot-air soldering station.
* It may or may not be useful to you, always double check if you use it.
*
* V1.48 (based on RaiHei V1.47 )
* 2018 - Gabs'e
* 2016 - RaiHei
* 2015/16 - Robert Spitzenpfeil
* 2015 - Moritz Augsburger
*
* License: GNU GPL v2
*
* Changes by Gabs'e: (Tested on a Uvistar 858D with MK1841D3 modded to ATMEGA 328P, Fan current sensing , and Maximum FAN speed. Board 2016.06.09)
* - Added an output (arduino pin 11) for a transistor switching FAN to maximum speed to cool down faster
* - Moved the Cradle check behind the FAN Test to save some time at startup
*
* Changes by RaiHei: (Tested on a Kaleep branded 858D+ delivered with MK1841D3 chip and modded to ATMEGA 328P. Board version 2015.08.21)
* - Added an output (arduino pin 18) for a buzzer which will beep on the following events:
* Power on (high beep)
* Set temperatur reached (only one time after removing gun from cradle and after changing temperature with the key buttons) (high beep)
* Put gun correctly back in cradle (low beep)
* Setted timeout reached (low beep)
* Keypress (comment out "#define KEYBEEP" in youyue858d.h to disable) (very high beep)
* - Added a multiplicator entry (TPL) to setup menu for stations with samsung or MK1841D3 chip
* For stations delivered with atmel chip set multiplicator to 10 (=1, default), for stations with MK1841D3 set to 21-24 (=2.1-2.4)
* (According to the forum on some stations a value between 2.3-2.4 is correct, on my station with MK1841D3 2.1 was correct)
* Possible values 10 to 40 (= multiplicator 1.0-4.0)
* This change avoids a seperate firmware version (thanks wguibas!) for machines delivered with non atmel chips
* - Added raw ADC value monitoring to the overtemperature shutdown process, because when you fiddle around with the multiplicator
* and set it wrong, temperature input may overflow which results in no shutdown on too high temperatures.
* Station will shut down and show "°C ERR" when analog input for temperature reaches 1000 (analog input is 10bit so max value is 1023)
* - Changed standby display from "---" to "STB" because in my opinion it looks nicer :-)
* - Added a delay time entry (DEL) to the setup menu which kicks in when the fan_off temperature is reached (default 45°C)
* to avoid fan off-on-off-on-off bevaviour because temperature rises to fan_on temperature again after fan was switched off.
* Delay will only be active if a temperature of 100°C was reached.
* Possible values 0 to 60 seconds
* - Changed back max temperature to 450°C and shutdown temperature to 500°C because (depending on cal poti setting) 500° can lead to overflow of temp analog input.
*
*
* Developed for / tested on by Robert Spitzenpfeil:
* -------------------------------------------------
*
* Date: 2015-02-01
* PCB version: 858D V6.0
* Date code: 20140415
*
* Developed for / tested on by Moritz Augsburger:
* -----------------------------------------------
*
* Date: 2015-02-01
* PCB version: 858D V6.0
* Date code: 20140415
*
* Reported to work with (I did not test these myself):
* ----------------------------------------------------
*
* PCB version: 858D V4.3
* Date code: 20130529
* HW mods: not tested!
*
* ---
*
* PCB version: 858D V4.10
* Date code: 20140112
* HW mods: not tested!
*
*/
/*
* Make sure to read and understand '/Docs/modes_of_operation.txt'
*
*
* If you compile and upload using the Arduino-IDE + ISP, choose one of these target boards:
*
* LilyPad Arduino w/ ATmega168 (TESTED - WORKS)
* LilyPad Arduino w/ ATmega328 (TESTED - WORKS)
*
* DO NOT USE A BOOTLOADER WITH THE WATCHDOG TIMER
*
* ISP CODE UPLOAD ONLY
*
* Change options in the .h file
*
*/
#define buzzer 18
#define FW_MAJOR_V 1
#define FW_MINOR_V_A 4
#define FW_MINOR_V_B 8
/*
* PC5: FAN-speed (A5 in Arduino lingo) (OK)
* PC3: TIP122.base --> FAN (OK)
* PC2: fan-current-sense mod (OPTIONAL) - see Docs folder
* PC0: ADC <-- amplif. thermo couple voltage (A0 in Arduino lingo) (OK)
* #21: AREF <--- about 2.5V as analog reference for ADC
* PB1: opto-triac driver !! THIS IS DANGEROUS TO USE !! (OK)
* PB3: FAN to maximum output (OPTIONAL)
*
* PB0: 7-seg digit 0 [common Anode] (OK)
* PB7: 7-seg digit 1 [common Anode] (OK)
* PB6: 7-seg digit 2 [common Anode] (OK)
*
* PD0: 7-seg top (OK)
* PD1: 7-seg bottom left (OK)
* PD2: 7-seg bottom (OK)
* PD3: 7-seg top left (OK)
* PD4: 7-seg dot (OK)
* PD5: 7-seg bottom right (OK)
* PD6: 7-seg middle (OK)
* PD7: 7-seg top right (OK)
*
* PB5: SW1 (button1) (OK)
* PB2: SW2 (button2) (OK)
* PB4: reed switch (wand cradle sensor) (OK)
*
*/
#include <avr/io.h>
#include <avr/wdt.h>
#include <avr/interrupt.h>
#include <stdint.h>
#include <EEPROM.h>
#include "youyue858d.h"
uint8_t fb[3] = { 0xFF, 0xFF, 0xFF }; // dig0, dig1, dig2
framebuffer_t framebuffer = { 0x00, 0x00, 0x00, 0, 0, 0, 0 };
CPARAM p_gain = { 0, 999, P_GAIN_DEFAULT, P_GAIN_DEFAULT, 2, 3 }; // min, max, default, value, eep_addr_high, eep_addr_low
CPARAM i_gain = { 0, 999, I_GAIN_DEFAULT, I_GAIN_DEFAULT, 4, 5 };
CPARAM d_gain = { 0, 999, D_GAIN_DEFAULT, D_GAIN_DEFAULT, 6, 7 };
CPARAM i_thresh = { 0, 100, I_THRESH_DEFAULT, I_THRESH_DEFAULT, 8, 9 };
CPARAM temp_offset_corr = { -100, 100, TEMP_OFFSET_CORR_DEFAULT, TEMP_OFFSET_CORR_DEFAULT, 10, 11 };
CPARAM temp_setpoint = { 50, 450, TEMP_SETPOINT_DEFAULT, TEMP_SETPOINT_DEFAULT, 12, 13 }; //rh450
CPARAM temp_averages = { 100, 999, TEMP_AVERAGES_DEFAULT, TEMP_AVERAGES_DEFAULT, 14, 15 };
CPARAM slp_timeout = { 0, 30, SLP_TIMEOUT_DEFAULT, SLP_TIMEOUT_DEFAULT, 16, 17 };
CPARAM fan_only = { 0, 1, 0, 0, 26, 27 };
CPARAM display_adc_raw = { 0, 1, 0, 0, 28, 29 };
CPARAM temp_multiplicator = { 10, 40, TEMP_MULTIPLICATOR_DEFAULT, TEMP_MULTIPLICATOR_DEFAULT, 30, 31 };
CPARAM fan_off_delay = { 0, 60, FAN_OFF_DELAY_DEFAULT, FAN_OFF_DELAY_DEFAULT, 32, 33 };
#ifdef CURRENT_SENSE_MOD
CPARAM fan_current_min = { 0, 999, FAN_CURRENT_MIN_DEFAULT, FAN_CURRENT_MIN_DEFAULT, 22, 23 };
CPARAM fan_current_max = { 0, 999, FAN_CURRENT_MAX_DEFAULT, FAN_CURRENT_MAX_DEFAULT, 24, 25 };
#else
//
// See youyue858d.h if you want to use the 'FAN-speed mod' (HW changes required)
// The following 2 CPARAM lines need changes in that case
//
CPARAM fan_speed_min = { 120, 180, FAN_SPEED_MIN_DEFAULT, FAN_SPEED_MIN_DEFAULT, 18, 19 };
CPARAM fan_speed_max = { 300, 400, FAN_SPEED_MAX_DEFAULT, FAN_SPEED_MAX_DEFAULT, 20, 21 };
#endif
volatile uint8_t key_state; // debounced and inverted key state: bit = 1: key pressed
volatile uint8_t key_press; // key press detect
volatile uint8_t key_rpt; // key long press and repeat
volatile uint8_t display_blink;
bool cradlebeep = true;
bool timeoutbeep = true;
bool hasheated = false;
bool firstbeep = true;
int tcounter = 0; // timer for fan off delay
int scounter = 0; // timer to debounce beep when putting gun in cradle
int main(void)
{
init(); // make sure the Arduino-specific stuff is up and running (timers... see 'wiring.c')
setup_858D();
#ifdef DISPLAY_MCUSR
HEATER_OFF;
FAN_ON;
display_number(_mcusr);
MCUSR = 0;
//
// ATmega168 MCUSR (MSB to LSB): x-x-x-x-WDRF-BORF-EXTRF-PORF
//
delay(1000);
#endif
#ifdef USE_WATCHDOG
if (_mcusr & _BV(WDRF)) {
// there was a watchdog reset - should never ever happen
HEATER_OFF;
FAN_ON;
FAN_MAX_ON;
while (1) {
display_string("RST");
delay(1000);
clear_display();
delay(1000);
}
}
#endif
show_firmware_version();
test_F_CPU_with_watchdog();
fan_test();
#ifdef USE_WATCHDOG
watchdog_on();
#endif
#ifdef DEBUG
Serial.begin(2400);
Serial.println("\nRESET");
#endif
while (1) {
#ifdef DEBUG
int32_t start_time = micros();
#endif
static int16_t temp_inst = 0;
static int32_t temp_accu = 0;
static int16_t temp_average = 0;
static int16_t temp_average_previous = 0;
static int32_t button_input_time = 0;
static int16_t heater_ctr = 0;
static int16_t heater_duty_cycle = 0;
static int16_t error = 0;
static int32_t error_accu = 0;
static int16_t velocity = 0;
static float PID_drive = 0;
static uint8_t temp_setpoint_saved = 1;
static int32_t temp_setpoint_saved_time = 0;
static uint32_t heater_start_time = 0;
uint16_t adc_raw = analogRead(A0); // need raw value later, store it here and avoid 2nd ADC read
temp_inst = ((adc_raw*10)/temp_multiplicator.value) + temp_offset_corr.value;
if (temp_inst < 0) {
temp_inst = 0;
}
// pid loop / heater handling
if (fan_only.value == 1 || REEDSW_CLOSED) {
HEATER_OFF;
heater_start_time = millis();
clear_dot();
} else if (REEDSW_OPEN && (temp_setpoint.value >= temp_setpoint.value_min) && (temp_average < MAX_TEMP_ERR) && ((millis() - heater_start_time) < ((uint32_t) (slp_timeout.value) * 60 * 1000))) {
FAN_ON;
error = temp_setpoint.value - temp_average;
velocity = temp_average_previous - temp_average;
if (abs(error) < i_thresh.value) {
// if close enough to target temperature use PID control
error_accu += error;
} else {
// otherwise only use PD control (avoids issues with error_accu growing too large
error_accu = 0;
}
PID_drive =
error * (p_gain.value / P_GAIN_SCALING) + error_accu * (i_gain.value / I_GAIN_SCALING) +
velocity * (d_gain.value / D_GAIN_SCALING);
heater_duty_cycle = (int16_t) (PID_drive);
if (heater_duty_cycle > HEATER_DUTY_CYCLE_MAX) {
heater_duty_cycle = HEATER_DUTY_CYCLE_MAX;
}
if (heater_duty_cycle < 0) {
heater_duty_cycle = 0;
}
if (heater_ctr < heater_duty_cycle) {
set_dot();
HEATER_ON;
} else {
HEATER_OFF;
clear_dot();
}
heater_ctr++;
if (heater_ctr == PWM_CYCLES) {
heater_ctr = 0;
}
} else {
HEATER_OFF;
clear_dot();
}
static uint16_t temp_avg_ctr = 0;
temp_accu += temp_inst;
temp_avg_ctr++;
if (temp_avg_ctr == (uint16_t) (temp_averages.value)) {
temp_average_previous = temp_average;
temp_average = temp_accu / temp_averages.value;
temp_accu = 0;
temp_avg_ctr = 0;
}
// fan/cradle handling
if (cradlebeep == false && REEDSW_CLOSED)
{
if (scounter < 300)
{
scounter++;
delay(1);
}
else
{
scounter = 0;
tone(buzzer, 1000, 100);
cradlebeep = true;
}
}
if (cradlebeep == true && REEDSW_OPEN)
{
cradlebeep = false;
firstbeep = true;
timeoutbeep = false;
}
if ((millis() - heater_start_time) > ((uint32_t) (slp_timeout.value) * 60 * 1000) && timeoutbeep == false)
{
tone(buzzer, 1000, 100);
timeoutbeep = true;
}
if (REEDSW_OPEN && temp_average > 100)
{
hasheated = true;
}
if (REEDSW_CLOSED && fan_only.value == 0 && (temp_average > FAN_OFF_TEMP)) { // In cradle cool down heating mode cooling
FAN_ON;
FAN_MAX_ON;
} else if (REEDSW_CLOSED && fan_only.value == 1 && (temp_average > FAN_OFF_TEMP_FANONLY)) { // In cradle cool down FAN mode cooling
FAN_ON;
FAN_MAX_ON;
}else if (REEDSW_CLOSED && fan_only.value == 1 && (temp_average <= FAN_OFF_TEMP_FANONLY)) { // In cradle cool down FAN mode cold
FAN_OFF;
FAN_MAX_OFF;
} else if (REEDSW_CLOSED && fan_only.value == 0 && (temp_average <= FAN_OFF_TEMP)) { // In cradle cool down heating mode cold
if (tcounter < (fan_off_delay.value*1000) && hasheated == true)
{
tcounter++;
delay(1);
}
else
{
tcounter = 0;
hasheated = false;
FAN_OFF;
FAN_MAX_OFF;
}
} else { // Outside cradle
FAN_ON;
FAN_MAX_OFF;
}
// menu key handling
if (get_key_short(1 << KEY_UP)) {
button_input_time = millis();
if (temp_setpoint.value < temp_setpoint.value_max) {
temp_setpoint.value++;
firstbeep = true;
#ifdef KEYBEEP
tone(buzzer, 2000, 20);
#endif
}
temp_setpoint_saved = 0;
} else if (get_key_short(1 << KEY_DOWN)) {
button_input_time = millis();
if (temp_setpoint.value > temp_setpoint.value_min) {
temp_setpoint.value--;
firstbeep = true;
#ifdef KEYBEEP
tone(buzzer, 2000, 20);
#endif
}
temp_setpoint_saved = 0;
} else if (get_key_long_r(1 << KEY_UP) || get_key_rpt_l(1 << KEY_UP)) {
button_input_time = millis();
if (temp_setpoint.value < (temp_setpoint.value_max - 10)) {
temp_setpoint.value += 10;
firstbeep = true;
#ifdef KEYBEEP
tone(buzzer, 2000, 20);
#endif
} else {
temp_setpoint.value = temp_setpoint.value_max;
}
temp_setpoint_saved = 0;
} else if (get_key_long_r(1 << KEY_DOWN) || get_key_rpt_l(1 << KEY_DOWN)) {
button_input_time = millis();
if (temp_setpoint.value > (temp_setpoint.value_min + 10)) {
temp_setpoint.value -= 10;
firstbeep = true;
#ifdef KEYBEEP
tone(buzzer, 2000, 20);
#endif
} else {
temp_setpoint.value = temp_setpoint.value_min;
}
temp_setpoint_saved = 0;
} else if (get_key_common_l(1 << KEY_UP | 1 << KEY_DOWN)) {
HEATER_OFF; // security reasons, delay below!
#ifdef USE_WATCHDOG
watchdog_off();
#endif
delay(uint16_t(20.48 * (REPEAT_START - 3) + 1));
if (get_key_long_r(1 << KEY_UP | 1 << KEY_DOWN)) {
change_config_parameter(&p_gain, "P");
change_config_parameter(&i_gain, "I");
change_config_parameter(&d_gain, "D");
change_config_parameter(&i_thresh, "ITH");
change_config_parameter(&temp_offset_corr, "TOF");
change_config_parameter(&temp_multiplicator, "TPL");
change_config_parameter(&temp_averages, "AVG");
change_config_parameter(&slp_timeout, "SLP");
change_config_parameter(&fan_off_delay, "DEL");
change_config_parameter(&display_adc_raw, "ADC");
#ifdef CURRENT_SENSE_MOD
change_config_parameter(&fan_current_min, "FCL");
change_config_parameter(&fan_current_max, "FCH");
#else
change_config_parameter(&fan_speed_min, "FSL");
change_config_parameter(&fan_speed_max, "FSH");
#endif
} else {
get_key_press(1 << KEY_UP | 1 << KEY_DOWN); // clear inp state
fan_only.value ^= 0x01;
temp_setpoint_saved = 0;
if (fan_only.value == 0) {
button_input_time = millis(); // show set temp after disabling fan only mode
}
display_blink = 0; // make sure we start displaying "FAN" or set temp
}
#ifdef USE_WATCHDOG
watchdog_on();
#endif
}
// security first!
if (temp_average >= MAX_TEMP_ERR || adc_raw > 1000 ) { //check adc value also to avoid endless heating
// something might have gone terribly wrong
HEATER_OFF;
FAN_ON;
FAN_MAX_ON;
#ifdef USE_WATCHDOG
watchdog_off();
#endif
while (1) {
// stay here until the power is cycled
// make sure the user notices the error by blinking "FAN"
// and don't resume operation if the error goes away on its own
//
// possible reasons to be here:
//
// * wand is not connected (false temperature reading)
// * thermo couple has failed
// * true over-temperature condition
//
display_string("*C");
delay(1000);
display_string("ERR");
delay(2000);
clear_display();
delay(1000);
}
}
// display output
if ((millis() - button_input_time) < SHOW_SETPOINT_TIMEOUT) {
if (display_blink < 5) {
clear_display();
} else {
display_number(temp_setpoint.value); // show temperature setpoint
}
} else {
if (temp_setpoint_saved == 0) {
set_eeprom_saved_dot();
eep_save(&temp_setpoint);
eep_save(&fan_only);
temp_setpoint_saved_time = millis();
temp_setpoint_saved = 1;
} else if (temp_average <= SAFE_TO_TOUCH_TEMP) {
if (fan_only.value == 1) {
display_string("FAN");
} else {
display_string("STB");
}
} else if (fan_only.value == 1) {
if (display_blink < 20) {
display_string("FAN");
} else {
display_number(temp_average);
}
} else if (display_adc_raw.value == 1) {
display_number(adc_raw);
} else if (abs((int16_t) (temp_average) - (int16_t) (temp_setpoint.value)) < TEMP_REACHED_MARGIN) {
if (firstbeep == true) // beep one time when set temperature is reached
{
tone(buzzer, 1500, 100);
firstbeep = false;
}
display_number(temp_setpoint.value); // avoid showing insignificant fluctuations on the display (annoying)
} else {
display_number(temp_average);
}
}
if ((millis() - temp_setpoint_saved_time) > 500) {
clear_eeprom_saved_dot();
}
fb_update();
#if defined(WATCHDOG_TEST) && defined(USE_WATCHDOG)
// watchdog test
if (temp_average > 100) {
delay(150);
}
#endif
#ifdef USE_WATCHDOG
wdt_reset();
#endif
#ifdef DEBUG
int32_t stop_time = micros();
Serial.println(stop_time - start_time);
#endif
}
}
void setup_858D(void)
{
HEATER_OFF;
DDRB |= _BV(PB1); // set as output for TRIAC control
DDRB &= ~(_BV(PB5) | _BV(PB2)); // set as inputs (switches)
PORTB |= (_BV(PB5) | _BV(PB2)); // pull-up on
DDRB &= ~_BV(PB4); // set as input (reed sensor)
PORTB |= _BV(PB4); // pull-up on
FAN_OFF;
DDRC |= _BV(PC3); // set as output (FAN control)
DDRD |= 0xFF; // all as outputs (7-seg segments)
DDRB |= (_BV(PB0) | _BV(PB6) | _BV(PB7)); // 7-seg digits 1,2,3
DDRB |= _BV(PB3); // set FAN_MAX as output
#ifdef CURRENT_SENSE_MOD
DDRC &= ~_BV(PC2); // set as input
#endif
setup_timer1_ctc(); // needed for background display refresh
analogReference(EXTERNAL); // use external 2.5V as ADC reference voltage (VCC / 2)
if (EEPROM.read(0) != 0x22) {
// check if the firmware was just flashed and the EEPROM is therefore empty
// assumption: full chip erase with ISP programmer (preserve eeprom fuse NOT set!)
// if so, restore default parameter values & write a 'hint' to address 0
restore_default_conf();
EEPROM.write(0, 0x22);
}
if (SW0_PRESSED && SW1_PRESSED) {
restore_default_conf();
} else if (SW0_PRESSED) {
display_string("FAN");
delay(1000);
display_string("TST");
delay(1000);
FAN_ON;
while (1) {
uint16_t fan;
delay(500);
#ifdef CURRENT_SENSE_MOD
fan = analogRead(A2);
#else //CURRENT_SENSE_MOD
fan = analogRead(A5);
#endif //CURRENT_SENSE_MOD
display_number(fan);
}
}
eep_load(&p_gain);
eep_load(&i_gain);
eep_load(&d_gain);
eep_load(&i_thresh);
eep_load(&temp_offset_corr);
eep_load(&temp_multiplicator);
eep_load(&temp_setpoint);
eep_load(&temp_averages);
eep_load(&slp_timeout);
eep_load(&fan_off_delay);
eep_load(&fan_only);
eep_load(&display_adc_raw);
#ifdef CURRENT_SENSE_MOD
eep_load(&fan_current_min);
eep_load(&fan_current_max);
#else
eep_load(&fan_speed_min);
eep_load(&fan_speed_max);
#endif
}
void clear_display(void)
{
framebuffer.digit[0] = 255;
framebuffer.digit[1] = 255;
framebuffer.digit[2] = 255;
framebuffer.dot[0] = 0;
framebuffer.dot[1] = 0;
framebuffer.dot[2] = 0;
framebuffer.changed = 1;
fb_update();
}
void display_string(const char *string)
{
framebuffer.digit[0] = 255;
framebuffer.digit[1] = 255;
framebuffer.digit[2] = 255;
framebuffer.dot[0] = 0;
framebuffer.dot[1] = 0;
framebuffer.dot[2] = 0;
uint8_t ctr;
for (ctr = 0; ctr <= 2; ctr++) {
// read the first 3 characters of the string
if (string[ctr] == '\0') {
break;
} else {
framebuffer.digit[2 - ctr] = string[ctr];
}
}
framebuffer.changed = 1;
fb_update();
}
void change_config_parameter(CPARAM * param, const char *string)
{
display_string(string);
delay(750); // let the user read what is shown
uint8_t loop = 1;
while (loop == 1) {
if (get_key_short(1 << KEY_UP)) {
if (param->value < param->value_max) {
param->value++;
}
} else if (get_key_short(1 << KEY_DOWN)) {
if (param->value > param->value_min) {
param->value--;
}
} else if (get_key_long_r(1 << KEY_UP) || get_key_rpt_l(1 << KEY_UP)) {
if (param->value < param->value_max - 10) {
param->value += 10;
}
} else if (get_key_long_r(1 << KEY_DOWN) || get_key_rpt_l(1 << KEY_DOWN)) {
if (param->value > param->value_min + 10) {
param->value -= 10;
}
} else if (get_key_common(1 << KEY_UP | 1 << KEY_DOWN)) {
loop = 0;
}
display_number(param->value);
}
set_eeprom_saved_dot();
eep_save(param);
delay(1000);
clear_eeprom_saved_dot();
}
void eep_save(CPARAM * param)
{
// make sure NOT to save invalid parameter values
if ((param->value >= param->value_min) && (param->value <= param->value_max)) {
// nothing to do
} else {
// reset to sensible minimum
param->value = param->value_default;
}
EEPROM.update(param->eep_addr_high, highByte(param->value));
EEPROM.update(param->eep_addr_low, lowByte(param->value));
}
void eep_load(CPARAM * param)
{
int16_t tmp = (EEPROM.read(param->eep_addr_high) << 8) | EEPROM.read(param->eep_addr_low);
// make sure NOT to restore invalid parameter values
if ((tmp >= param->value_min) && (tmp <= param->value_max)) {
// the value was good, so we use it
param->value = tmp;
} else {
// reset to sensible value
param->value = param->value_default;
}
}
void restore_default_conf(void)
{
p_gain.value = p_gain.value_default;
i_gain.value = i_gain.value_default;
d_gain.value = d_gain.value_default;
i_thresh.value = i_thresh.value_default;
temp_offset_corr.value = temp_offset_corr.value_default;
temp_multiplicator.value = temp_multiplicator.value_default;
temp_setpoint.value = temp_setpoint.value_default;
temp_averages.value = temp_averages.value_default;
slp_timeout.value = slp_timeout.value_default;
fan_off_delay.value = fan_off_delay.value_default;
fan_only.value = 0;
display_adc_raw.value = 0;
#ifdef CURRENT_SENSE_MOD
fan_current_min.value = fan_current_min.value_default;
fan_current_max.value = fan_current_max.value_default;
#else
fan_speed_min.value = fan_speed_min.value_default;
fan_speed_max.value = fan_speed_max.value_default;
#endif
eep_save(&p_gain);
eep_save(&i_gain);
eep_save(&d_gain);
eep_save(&i_thresh);
eep_save(&temp_offset_corr);
eep_save(&temp_multiplicator);
eep_save(&temp_setpoint);
eep_save(&temp_averages);
eep_save(&slp_timeout);
eep_save(&fan_off_delay);
eep_save(&fan_only);
eep_save(&display_adc_raw);
#ifdef CURRENT_SENSE_MOD
eep_save(&fan_current_min);
eep_save(&fan_current_max);
#else
eep_save(&fan_speed_min);
eep_save(&fan_speed_max);
#endif
}
void set_dot(void)
{
framebuffer.dot[0] = 1;
framebuffer.changed = 1;
fb_update();
}
void clear_dot(void)
{
framebuffer.dot[0] = 0;
framebuffer.changed = 1;
fb_update();
}
void set_eeprom_saved_dot(void)
{
framebuffer.dot[1] = 1;
framebuffer.changed = 1;
fb_update();
}
void clear_eeprom_saved_dot(void)
{
framebuffer.dot[1] = 0;
framebuffer.changed = 1;
fb_update();
}
void display_number(int16_t number)
{
if (number < 0) {
framebuffer.dot[0] = 1;
framebuffer.dot[1] = 1;
framebuffer.dot[2] = 1;
number = -number;
} else {
// don't clear framebuffer[3], as this is the heater-indicator
framebuffer.dot[1] = 0;
framebuffer.dot[2] = 0;
}
framebuffer.digit[0] = (uint8_t) (number % 10);
number /= 10;
framebuffer.digit[1] = (uint8_t) (number % 10);
number /= 10;
framebuffer.digit[2] = (uint8_t) (number % 10);
framebuffer.changed = 1;
fb_update();
}
void display_char(uint8_t digit, uint8_t character, uint8_t dot)
{
uint8_t portout = 0xFF;
switch (character) {
case 0:
portout = (uint8_t) (~0xAF); // activate segments for displaying a '0'
break;
case 1:
portout = (uint8_t) (~0xA0); // '1'
break;
case 2:
portout = (uint8_t) (~0xC7); // '2'
break;
case 3:
portout = (uint8_t) (~0xE5); // '3'
break;
case 4:
portout = (uint8_t) (~0xE8); // '4'
break;
case 5:
portout = (uint8_t) (~0x6D); // '5'
break;
case 6:
portout = (uint8_t) (~0x6F); // '6'
break;
case 7:
portout = (uint8_t) (~0xA1); // '7'
break;
case 8:
portout = (uint8_t) (~0xEF); // '8'
break;
case 9:
portout = (uint8_t) (~0xE9); // '9'
break;
case '-':
portout = (uint8_t) (~0x40); // '-'
break;
case '.':
portout = (uint8_t) (~0x10); // '.'
break;
case 'A':
portout = (uint8_t) (~0xEB); // 'A'
break;
case 'C':
portout = (uint8_t) (~0x0F); // 'C'
break;
case 'D':
portout = (uint8_t) (~0xE6); // 'd'
break;
case 'E':
portout = (uint8_t) (~0x4F); // 'E'
break;
case 'F':
portout = (uint8_t) (~0x4B); // 'F'
break;
case 'G':
portout = (uint8_t) (~0x6F); // 'G'
break;
case 'H':
portout = (uint8_t) (~0x6A); // 'h'
break;
case 'I':
portout = (uint8_t) (~0x20); // 'i'
break;
case 'L':
portout = (uint8_t) (~0x0E); // 'L'
break;
case 'N':
portout = (uint8_t) (~0xAB); // 'N'
break;
case 'O':
portout = (uint8_t) (~0x66); // 'o'
break;
case 'P':
portout = (uint8_t) (~0xCB); // 'P'
break;
case 'R':
portout = (uint8_t) (~0x42); // 'r'
break;
case 'S':
portout = (uint8_t) (~0x6D); // 'S'
break;
case 'T':
portout = (uint8_t) (~0x4E); // 't'
break;
case 'U':
portout = (uint8_t) (~0x26); // 'u'
break;
case 'V':
portout = (uint8_t) (~0x26); // 'v'
break;
case 'B':
portout = (uint8_t) (~0x6E); // 'b'
break;
case '*':
portout = (uint8_t) (~0xC9); // '°'
break;
case 255:
portout = (uint8_t) (0xFF); // segments OFF
break;
default:
portout = (uint8_t) (~0x10); // '.'
break;
}
if (dot)
portout &= (~0x10); // '.'
fb[digit] = portout;
}
void fan_test(void)
{
HEATER_OFF;
FAN_ON;
FAN_MAX_ON;
delay(3000);
#ifdef CURRENT_SENSE_MOD
uint16_t fan_current;
fan_current = analogRead(A2);
if ((fan_current < (uint16_t) (fan_current_min.value)) || (fan_current > (uint16_t) (fan_current_max.value))) {
#else //CURRENT_SENSE_MOD
uint16_t fan_speed;
fan_speed = analogRead(A5);
if ((fan_speed < (uint16_t) (fan_speed_min.value)) || (fan_speed > (uint16_t) (fan_speed_max.value))) {
#endif //CURRENT_SENSE_MOD
// the fan is not working as it should
FAN_OFF;
FAN_MAX_OFF;
while (1) {
display_string("FAN");
delay(1000);
#ifdef CURRENT_SENSE_MOD
display_string("CUR");
#else //CURRENT_SENSE_MOD
display_string("SPD");
#endif //CURRENT_SENSE_MOD
delay(2000);
clear_display();
delay(1000);
}
}
FAN_OFF;
FAN_MAX_OFF;
// if the wand is not in the cradle when powered up, go into a safe mode
// and display an error
while (!REEDSW_CLOSED) {
display_string("CRA");
delay(1000);
display_string("DLE");
delay(2000);
clear_display();
delay(1000);
}
}
void show_firmware_version(void)
{
framebuffer.digit[0] = FW_MINOR_V_B; // dig0
framebuffer.digit[1] = FW_MINOR_V_A; // dig1
framebuffer.digit[2] = FW_MAJOR_V; // dig2
framebuffer.dot[0] = 0; // dig0.dot
framebuffer.dot[1] = 0; // dig1.dot
framebuffer.dot[2] = 1; // dig2.dot
framebuffer.changed = 1;
fb_update();
tone(buzzer, 2000, 20);
}
void setup_timer1_ctc(void)
{
// ATmega168 running at 8MHz internal RC oscillator
// Timer1 (16bit) Settings:
// prescaler (frequency divider) values: CS12 CS11 CS10
// 0 0 0 stopped
// 0 0 1 /1
// 0 1 0 /8
// 0 1 1 /64
// 1 0 0 /256
// 1 0 1 /1024
// 1 1 0 external clock on T1 pin, falling edge
// 1 1 1 external clock on T1 pin, rising edge
//
uint8_t _sreg = SREG; /* save SREG */
cli(); /* disable all interrupts while messing with the register setup */
/* set prescaler to 256 */
TCCR1B &= ~(_BV(CS11) | _BV(CS10));