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printing.md

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Printing Xol Parts

Xol parts are not scaled to suit any particular filament. You will need to calibrate your printer/filament appropriately before printing Xol Parts

It is recommended to print a calibration part of a known size and adjust slicer shrinkage compensation.

Printer tuning

Making Xol easier to assemble also meant making the main hotend mount part a more difficult print. You will need to have a reasonably well callibrated printer (although it was tested on a barely tuned Ender 3).
Some things in particular to note:

  • Support removal If you're printing too hot or with insufficient cooling the built in supports may be difficult to remove.
  • Overhangs They're not too steep, but will be a problem if you're not printing your perimeters "inside to outside".
  • Wall widths Some of the supports have a built in "interface" layers. Make sure your printer profile allows printing of walls down to at least 0.4mm. Check that you can see them in your slicer before you print them. DO NOT use walls wider than 0.55mm

What to print

There are many combinations of carriages/hotends/extruders that can be used with Xol. The tables below outline what you should print.

Carriage

Xol Carriage

Pick the parts you need from the lists below and follow the instructions in xol_carriage_assembly.md to build.

Carriage Size

Belt Width

Probe Modules

  • Pick the module to match your supported probe from the Probe Modules folder.
    Probe length should match the hotend length (standard or UHF)

Voron Design TAP

Follow instructions from Voron Design
For TAP RC8, replace the M3x50 SCHS with M3x50 BHCS to avoid bed clearance issues with regular length Xol Ducts

Hotend Mount

Pick one option from the table below, depending of if you're using 4010 blower fans or remote cooling (XolPAP) for part cooling.

Hotend 4010 Blower XolPAP (Remote Cooling) Duct Length (for probe module / XolPAP)
Rapido HF Xol_HE_Mount-Rapido_HF_Fan.stl

Xol_HE_Mount-Rapido_v2_HF_Fan.stl
Xol_HE_Mount-Rapido_HF_XolPAP.stl

Xol_HE_Mount-Rapido_v2_HF_XolPAP.stl
Standard
Rapido UHF Xol_HE_Mount-Rapido_UHF_Fan.stl

Xol_HE_Mount-Rapido_v2_UHF_Fan.stl
Xol_HE_Mount-Rapido_UHF_XolPAP.stl

Xol_HE_Mount-Rapido_v2_UHF_XolPAP.stl
UHF
DropEffect XG Xol_HE_Mount-XG_Fan.stl Xol_HE_Mount-XG_XolPAP.stl Standard
DropEffect NeXtG (without extender) Xol_HE_Mount-DragonSF-HF_Fan.stl Xol_HE_Mount-DragonSF-HF_XolPAP.stl Standard
DropEffect NeXtG (with extender) Xol_HE_Mount-DragonUHF_Mini_Fan.stl Xol_HE_Mount-DragonUHF_Mini_XolPAP.stl Standard
Red Lizard K1-UHF Xol_HE_Mount-Rapido_UHF_Fan.stl Xol_HE_Mount-Rapido_UHF_XolPAP.stl UHF
Dragon UHF Xol_HE_Mount-DragonUHF_Fan.stl Xol_HE_Mount-DragonUHF_XolPAP.stl UHF
Dragon UHF-Mini (extender removed) Xol_HE_Mount-DragonUHF_Mini_Fan.stl Xol_HE_Mount-DragonUHF_Mini_XolPAP.stl Standard
Dragon Standard / High Flow Xol_HE_Mount-DragonSF-HF_Fan.stl Xol_HE_Mount-DragonSF-HF_XolPAP.stl Standard
Dragon Ace (without extender) Xol_HE_Mount-Dragon-Ace_Fan.stl Xol_HE_Mount-Dragon-Ace_XolPAP.stl Standard
Dragon Ace (with extender) Xol_HE_Mount-Dragon-Ace_Extender_Fan.stl Xol_HE_Mount-Dragon-Ace_Extender_XolPAP.stl UHF
Dragon Ace Volcano (with extender)
Use included 3mm spacer
Xol_HE_Mount-DragonUHF_Fan.stl Xol_HE_Mount-DragonUHF_XolPAP.stl UHF
Dragon Ace Volcano (No extender)
Use included 3mm spacer
Xol_HE_Mount-DragonUHF_Mini_Fan.stl Xol_HE_Mount-DragonUHF_Mini_XolPAP.stl Standard
Revo Voron Xol_HE_Mount-Revo-Voron_Fan.stl Xol_HE_Mount-Revo-Voron_XolPAP.stl Standard
NF-Crazy Volcano Xol_HE_Mount-NF-Crazy_Volcano_Fan.stl Xol_HE_Mount-NF-Crazy_Volcano_XolPAP.stl UHF

XolPAP Ducts

If you're using XolPAP remote cooling, you will need either standard or UHF length ducts:

⚠️ * G2SA and WWG2 extruders not compatible with XolPAP

Extruder Mount

Pick one extruder mount from the table below to match your extruder, and if it's going on Xol-Carriage or on TAP/Voron carriage.

Extruder Xol-Carriage TAP / Voron Carriage
Sherpa-Mini /
Sharkfin
K-face plate and optional
short idler arm for Sherpa-Mini
from Annex Engineering
Sherpa front k-face
Sherpa short idler arm
Xol Extruder Mount - Sherpa-Mini.3mf Xol Extruder Mount - Sherpa Mini - TAP.3mf
Annex Double Folded Ascender Xol Extruder Mount - DFA.stl
*License Note
Not Supported
Vz-Hextrudort-Low /
LGX-Lite
Xol Extruder Mount - VZ-Hex+LGX-L.stl Xol Extruder Mount - VZ-Hex+LGX-L - TAP.stl
Galileo G2SA (Orbiter mount pattern)
NOT XolPAP Compatible
Xol Extruder Mount - G2SA.stl, AND
G2SA front for Xol Extruder Mount.stl
Xol Extruder Mount - G2SA - TAP.stl , AND
G2SA front for Xol Extruder Mount.stl
WristWatch G2 (Orbiter mount pattern)
NOT XolPAP Compatible
Xol Extruder Mount - G2SA.stl, AND
WWG2 front for Xol Extruder Mount.stl
Xol Extruder Mount - G2SA - TAP.stl , AND
WWG2 front for Xol Extruder Mount.stl
WristWatch BMG Xol Extruder Mount - G2SA.stl, AND
WWBMG front for Xol Extruder Mount.stl
Xol Extruder Mount - G2SA - TAP.stl , AND
WWBMG front for Xol Extruder Mount.stl
Escapement Xol Extruder Mount - Escapement.stl Xol Extruder Mount - Escapement - TAP.stl
Orbiter v2.0 Xol Extruder Mount - Orbiter V2.stl Xol Extruder Mount - Orbiter V2 - TAP.stl

Faceplate

There's only one option for the faceplate now. If you don't want an LED in the status light area, print the "diffuser" in a contrasting colour to the main faceplate part to show off the Xol logo.

EBB 36 Mount

Print the EBB 36 mount for Xol-Carriage to suit your CAN or break-out board / extruder combination.
If you aren't using Xol-Carriage (TAP users) there are numerous EBB mounts availble like these from KayosMaker:CANboard_Mounts

Extruder Without strain relief With strain relief
Sherpa-Mini EBB36 Mount - Sherpa-Mini.stl EBB36 Mount - Sherpa-Mini [strain relief].stl
DFA {todo} {todo}
Galileo 2SA {todo} {todo}
Escapement {todo} {todo}
VZ-Hextrudort-Low EBB36 Mount - VZ-Hextrudort-Low.stl EBB36 Mount - VZ-Hextrudort-Low [strain relief].stl
LGX-Lite {todo} {todo}
Orbiter v2.0 EBB36 Mount - Orbiter2.0.stl EBB36 Mount - Orbiter2.0 [strain relief].stl

M2.5 Savers

Add a little colour, and protect your delicate 4010 blower fans

  • [a]_M2.5_saver_x4.stl These aren't optional extras, you need them to protect your fans. Also the screw holes are too shalow without them

Trident stepper spacer

On some Trident printers, the leadscrews are slightly too high and may collide with the Xol ducts when the toolhead is at the very front corners of the printer (usually only the right side when homing at Y,0).
To avoid this colision, there is a spacer available on printables that will lower the leadscrew stepper motors: https://www.printables.com/model/486638-voron-trident-z-steppers-spacers





BOM - Carriage assembly